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Industries / Railways / Control FREAK

Control FREAK

Advanced Remote Condition Monitoring and Diagnostics Platform

From Failure Detection to Data-Driven Prediction: How Trilogical’s Control FREAK Solution Transforms Rail Operations

For decades, rail operations relied on sensors that triggered alerts only after a failure occurred. This reactive culture left engineers scrambling to replace components without truly understanding the root causes. The result: repeated incidents, rising maintenance costs, and avoidable operational downtime
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Control FREAK is an advanced Remote Condition Monitoring and Diagnostics solution for Locomotives and Multiple Units, designed to empower railroads to monitor fleet performance and make informed decisions that enhance efficiency and reduce costs.

The system consists of a smart onboard controller and an application platform built on a dynamic, modular architecture that can be easily customized to meet specific user requirements.

Thanks to its open architecture, Control FREAK allows rapid development and integration of additional modules as operational needs evolve.

THE FUTURE
OF RAILWAY
DIGITALIZATION

Control FREAK seamlessly integrates all onboard and wayside sensors across an operator’s heterogeneous fleet, along with existing management systems, into a single, comprehensive platform.
It provides an intuitive interface for Train Crews, Control Centers, Maintenance Teams, and Decision-Makers, enabling real-time alerts, intelligent failure analysis, and enhanced operational and maintenance efficiency – all driving increased profitability.

The platform’s Train Health Dashboard offers a real-time overview of fleet status, enabling rapid response to minor or critical alerts, minimizing operational delays, and ensuring greater schedule adherence.

From Reactive to Proactive: Leveraging Smart Data Analysis

Control FREAK leverages advanced data analysis techniques, combining sensor data with failure pattern analysis, enabling operators to shift from reactive to proactive maintenance strategies. This transition improves fleet availability, reliability, and overall operational efficiency.

Control FREAK processes over 30 million sensor events per hour, leveraging automated systems to manage fleet availability, reliability, and performance analysis. The result is complete operational control, reduced downtime, and lower maintenance costs.

Innovative Business Intelligence Tools

Control FREAK features a powerful Business Intelligence (BI) module for advanced analytics and performance evaluation, including:

  • Analysis of the linkage between availability, reliability, and failures per module
  • Identification of root causes for recurring failures
  • Monitoring of Mean Distance Between Failures (MDBF) at multiple levels
  • Evaluation of maintenance efficiency across different periods

Unique Advantages of Control FREAK

  • Advanced diagnostic capabilities utilizing onboard sensors
  • High-quality, actionable data filtered by train status and fully integrated with operational and maintenance systems
  • Compliance with the highest standards of cybersecurity and data protection
  • Flexible support for various train types, message formats, and sensor types
  • Multi-dimensional Business Intelligence for real-time operational insights
  • Driver Advisory applications available via panel PCs and tablets
  • Rapid Return on Investment (ROI) through improved availability, reduced downtime, and lower maintenance costs

Deployed globally

Control FREAK is deployed on locomotives and multiple units by the world’s leading OEMs, including EMD, NRE, GE, Alstom/Bombardier, Siemens, Stadler, Vossloh, Hitachi, CRRC, and more.

Integrated into the Long-Train Intelligence System© (LTIS)

As a part of a broader ecosystem Control FREAK is seamlessly integrated into Trilogical’s Long-Train Intelligence System© (LTIS) – an innovative telematics solution specifically designed for long freight trains. LTIS delivers a simultaneous, detailed view of the entire train consist, ensuring train integrity and monitoring both locomotive and railcar health in real time. Health alerts and End-of-Train notifications are transmitted directly to the locomotive crew for immediate action.

Control FREAK Brochure

Control FREAK Brochure

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